Custom Roller Door: Prices, Sizes, Colours, Openers, Quotes

A custom roller door is a made-to-measure garage door that rolls up into a compact drum above the opening. Built from ribbed steel slats joined into a curtain, it suits sheds, single and double garages, and tight headroom spaces. Unlike off-the-shelf doors, you choose the exact width, height, colour, and locking or motorised setup so it fits your opening and how you use it.

In this guide, we’ll cover what you can customise and whether a roller or sectional door suits your space, Australian price ranges and what drives them, how to measure correctly, size limits and headroom/side room requirements, Colorbond and Zincalume finishes, opener and smart control options, wind ratings for cyclonic regions, materials and insulation, security, safety and compliance, DIY versus professional installation, lead times, delivery and what’s in the box, warranties and care, and how to get an accurate online quote.

What you can customise on a roller door

A custom roller door gives you control over the fit, finish and function, so your new door works perfectly in your opening and conditions. With Australian Made curtains formed from Bluescope steel in Colorbond or Zincalume, you choose the key specs up‑front for a smooth DIY experience and long-term reliability.

Exact size: Made to your measured width and height for a true made‑to‑measure fit.
Colour/finish: Choose popular Colorbond colours or classic Zincalume to match your facade.
Operation: Pick manual with lock, or add an electric opener (Merlin, ATA, RD Motor, Grifco).
Wind performance: Upgrade to wind‑locked or wind‑strong roller doors for high‑wind regions.
Door type: Select domestic standard or semi‑commercial roller doors for heavier duty use.

Roller door vs sectional door: which suits your opening

Both styles are Australian staples, but they move differently inside your garage. A custom roller door rolls into a compact drum above the lintel, keeping walls and ceiling largely clear with minimal internal hardware. A sectional door lifts in hinged panels along tracks, sitting flat under the ceiling, offering more design options and tighter perimeter sealing.

Choose a roller door if: You want a simple, robust, DIY‑friendly solution; you have cluttered ceilings or want clear roof space; your shed or garage needs wind‑locked or heavy‑duty options; you prefer low‑maintenance Colorbond or Zincalume steel.
Choose a sectional door if: You want a premium, panelled look; you value improved sealing and optional insulation; you have ample backroom for ceiling tracks; your facade design calls for horizontal lines, windows or feature finishes.

Prices for custom roller doors in Australia

Custom roller door pricing in Australia is driven by size, specification and how you choose to operate the door. Because each door is made-to-measure, larger widths and heights require more steel and a bigger drum, which increases cost. Australian Made curtains in Bluescope Colorbond or Zincalume, plus free door-to-door delivery to most main cities, keep overall value strong for DIY buyers.

Expect price movement based on door type and environment. Domestic standard models are the most economical; wind-locked or wind-strong upgrades for high-wind regions, and semi‑commercial roller doors for heavier duty use, add to the ticket. Operation matters too: manual with keyed lock is budget-friendly; adding an electric opener (Merlin, ATA, RD Motor or Grifco) plus remotes, safety beams, battery backup or smart control increases the total. Professional installation adds labour; DIY can keep costs down using the supplied guides.

Biggest levers: Exact size, door type (domestic, wind‑locked/strong, semi‑commercial), and operation (manual vs motorised).
Opener choices: Merlin, ATA, RD Motor and Grifco packages vary by power, features and accessories.
Finish: Colorbond colours or Zincalume; choose to match your facade and environment.
Delivery: Free to most main cities; confirm freight details for your address when quoting.
DIY savings: Measure accurately and install yourself to avoid labour charges.

Total price = Door (size + spec) + Opener package (optional) + Accessories + Delivery (free to most main cities) + Installation (optional)

How to measure for a custom roller door

Accurate measurements are the difference between a painless DIY fit and on-site rework. Measure in millimetres, work from a clean opening, and note anything that might affect guides, the drum, or an opener. Most quotes for a custom roller door are based on the “daylight opening” (width × height), with clearances and hardware sized to suit.

Identify the opening: Locate the inside faces of both jambs, the floor, and the underside of the lintel.
Measure width (W): Take widths at top, middle and bottom between jambs; record the smallest and note any variance.
Measure height (H): Measure floor to underside of lintel on left and right; record the smallest and note floor fall.
Check square: Measure both diagonals; note if the opening is out-of-square.
Headroom, sideroom, backroom: Record space above the lintel, each side of the opening, and back into the garage. Note any pipes, meters, shelving or lights.
Operation needs: If motorising, mark a power point location; note preferred side for the manual lock if staying manual.
Photos help: Front-on, side and ceiling shots make quoting faster and more accurate.

Quote size (mm) = opening width (smallest) × opening height (smallest)

Tip: Wind‑locked tracks are larger, so record left and right sideroom separately.

Size limits and headroom and side room requirements

A custom roller door is governed by physics as much as style. The taller and wider the curtain, the larger the drum and the heavier the steel and springs need to be. That means you must allow enough headroom above the lintel for the drum and brackets, and enough side room for the guides. Wind‑locked and semi‑commercial models typically need more space again due to deeper tracks and bigger drums. If space is tight, flag it early—your supplier can advise whether a custom roller door or a sectional alternative best suits.

Headroom matters: More door height and higher wind ratings increase drum size, so allow extra clearance above the lintel, especially if motorising.
Side room (each side): Guides sit on the jambs; wind‑locked tracks are wider, so measure left and right separately around pipes or meters.
Backroom: Ensure clear ceiling space for the rolled drum and, if adding an opener, its rail and head unit.
Mounting surface: Solid jambs and lintel are essential; reveal vs face‑fix can change the clearance needed.
Obstructions: Lights, beams, shelves and conduit can clash with the drum or opener—note their positions.

Required headroom ≈ drum diameter + mounting clearance + opener allowance (if motorised)

During quoting, the manufacturer will confirm model‑specific size limits and the clearances your measurements can support.

Colours and finishes (Colorbond and Zincalume)

The finish you choose sets the tone for your façade and how your custom roller door weathers daily use. With Australian Made curtains formed from Bluescope steel, you can match popular Colorbond colours across roofs, gutters and fences, or opt for timeless Zincalume to suit sheds and outbuildings without fuss.

Colorbond colours: Align your door with existing roofing and trims for a cohesive look. Popular Colorbond options give a contemporary finish that’s easy to live with and simple to clean.
Zincalume finish: A clean, metallic appearance that complements rural, shed and semi‑commercial spaces. It pairs well with galvanised elements and keeps the look practical and uncluttered.
Consistency across components: Guides and bottom rails can be specified to coordinate, ensuring the door, tracks and hardware present as one.
Care: Wash down with fresh water periodically to remove dust and grime, especially after building works or windy periods.

Tip: Lock in colour at quote stage so your made‑to‑measure door, opener accessories and delivery timings stay aligned.

Openers and smart control options

Motorising a custom roller door makes daily use effortless and adds safety and convenience. Australian-ready units from Merlin, ATA, RD Motor and Grifco mount neatly to the door axle and are sized to your curtain weight and duty cycle. Most packages include handheld remotes, with optional wall buttons, safety beams and battery backup. If you want app control, add a compatible smart hub or Wi‑Fi bridge to enable phone access, alerts and shared entry—handy for trades or deliveries.

Match the opener to the door: Larger, wind‑locked or semi‑commercial doors need a higher‑torque, heavier‑duty unit.
Controls and accessories: Expect remotes as standard; add a wall control, wireless keypad and safety beams (recommended with auto‑close/smart use).
Smart control: A plug‑in hub/bridge or built‑in receiver can enable phone operation, notifications and temporary digital keys. Check Wi‑Fi reaches the garage.
Backup and security: Manual release for outages, optional battery backup, and rolling‑code remotes to deter code grabbing.
Power and setup: Provide a power point near the opener. During commissioning, set travel limits and force so the door runs smoothly and safely.

Wind ratings and high-wind options

If your site is coastal, elevated, or open to strong gusts, specify a high‑wind package when you order a custom roller door. Wind‑locked and wind‑strong options add reinforced curtain engagement and deeper guides to keep the door in its tracks under pressure, reducing blow‑in/blow‑out and rattle. These upgrades typically increase door weight, drum size and sideroom needs, so accurate measurements and site notes (exposure, facade cladding, fixings) are essential for a correct build and smooth install.

Wind‑locked vs wind‑strong: Wind‑locked adds interlocking clips and deeper guides; wind‑strong further stiffens the curtain and axle/springs for exposed sites.
Guides and sideroom: Deeper/wider tracks need more space—measure left and right sideroom separately around pipes and meters.
Fixing substrate: Solid jambs/lintel and additional fixings/spacers may be required on lightweight cladding.
Opener pairing: Heavier doors call for higher‑torque units (e.g., Merlin, ATA, RD Motor, Grifco) sized to the door.
Ongoing checks: After major wind events, inspect guides, clips and fasteners and clear debris from the bottom rail seal.

Materials, build quality and insulation

The backbone of a custom roller door is its Australian‑made steel curtain. Doors are roll‑formed in Melbourne from Bluescope Colorbond or Zincalume, giving you a tough, corrosion‑resistant skin that’s light enough to balance well yet strong for daily use. Build quality shows in the hardware: guides and brackets that stay true, an axle, springs and drum sized to your exact door weight, and wind‑locked or wind‑strong upgrades that add deeper tracks and reinforced engagement for exposed sites. Semi‑commercial options step up thickness and duty for heavier, frequent cycling.

Steel curtain: Roll‑formed, ribbed Bluescope Colorbond or Zincalume for strength and clean lines.
Guides and brackets: Rigid steel sections; deeper profiles for wind‑locked/wind‑strong specifications.
Axle, springs, drum: Matched to door size and use so the curtain runs balanced and smooth.
Bottom rail and seal: Durable rail with a weather strip to help reduce dust and drafts.

For insulation, a roller door is typically single‑skin steel, so thermal and acoustic gains are modest. Add perimeter seals for better draft control, and if insulation is a priority, consider a sectional door with insulated panels.

Security, safety and compliance in Australia

A custom roller door should protect your property and people. In Australia, that means a secure curtain and guides, dependable locking or motorisation, and safe operation with hardware sized to your door. Pair quality components with sensible setup—especially if you’re DIY—and you’ll meet local expectations for safety and everyday reliability.

Security basics: For manual doors, use the supplied keyed lock and keep keys separate from remotes. For motorised doors, store remotes securely, consider a wireless keypad with a strong PIN, and ensure the bottom rail closes firmly to the floor.
Safety gear: Fit photoelectric safety beams (essential if using auto‑close or smart control). Set travel limits and force correctly, and test reversal regularly using a timber block under the bottom rail.
Manual release: Make sure the emergency release is reachable from inside; practise using it so you’re ready in a power outage.
Site fixings: Use solid fixings into suitable jambs and lintel; wind‑locked guides and heavier doors demand robust substrates.
Electrical: Provide a compliant power point near the opener and keep cabling tidy and clear of the door path.
Maintenance: Inspect guides, fasteners and bottom seal periodically; address any rubbing, frayed cables or unusual noises before continued use.

If you’re uncertain about spring tension, structural fixings or opener setup, stop and get qualified help—safety first.

DIY installation vs professional install

A custom roller door is designed to be DIY‑friendly, and many homeowners install successfully using the supplied PDF instructions. You’ll need basic tools, two people for lifting, and the patience to set guides level, tension springs correctly, and commission the opener safely. If anything feels beyond your skill or site conditions are tricky, choose a professional.

DIY suits when: Your opening is straight and square; it’s a standard domestic door; you have clear headroom/sideroom; a power point already exists; you’re confident drilling and fixing into timber, steel or masonry; you have a helper.
Go pro when: The door is oversized/heavy, wind‑locked or semi‑commercial; the opening is out‑of‑square or on lightweight cladding; clearances are tight; structural fixings or a new power point (licensed electrician) are required; you want turnkey commissioning.

Lead times, delivery and what arrives with your door

Every custom roller door is made to order in Melbourne. Lead time varies by size, specification and factory workload and is confirmed at quote stage. Delivery is door‑to‑door, free to most main cities across Australia. A delivery day is scheduled, site access confirmed, and someone must be present; two people makes handling safer. If your site is regional or has tight access, include those details with your measurements.

Pre‑rolled curtain: on drum.
Hardware: guides, brackets, bottom rail and seal.
Operation pack: manual lock or opener with remotes; install guide.

Warranties, care and maintenance

Your Australian‑made custom roller door typically carries warranties on the steel curtain/finish, hardware and the opener (from its manufacturer). Coverage relies on correct measuring, installation and regular care, so keep your invoice, serial numbers and a simple maintenance log. If anything feels heavy, noisy or out of alignment, pause use and get it checked before damage snowballs.

Register products: Activate any door/opener warranty and note install dates.
Clean the curtain: Rinse quarterly with fresh water; use mild detergent for grime; avoid abrasive pads and harsh chemicals.
Keep guides smooth: Lightly spray a silicone‑based lubricant in the side guides a few times a year; never grease tracks, springs or the drum.
Inspect fixings: Check brackets, guide screws, bottom rail and weather seal; clear debris and cobwebs.
Test safety monthly: For motorised doors, test auto‑reverse with a timber block; recalibrate force limits if needed.
Check balance: Disconnect the opener—door should lift smoothly and rest mid‑travel; if not, call a technician (spring tensioning is not DIY).
After high winds: Inspect wind‑locked clips and deeper guides; resecure any loosened fasteners.
Remote upkeep: Replace remote batteries annually and store spares securely.

Supply-only vs DIY kits vs store-bought options

How you buy affects fit, cost and effort. Supply‑only delivers a made‑to‑measure custom roller door with guides and hardware, while you provide the opener. DIY kits bundle a matched motor, remotes and instructions for a smoother install. Store‑bought doors are off‑the‑shelf: fixed sizes/colours for fast replacements, less ideal for tight spaces or high‑wind sites.

Supply‑only: Maximum flexibility if you’re reusing an opener or accessories.
DIY kit: Fewer decisions; torque matched to your door’s weight.
Store‑bought: Measure twice—shimming or framing may be needed to fit.

How to get an accurate quote online

The fastest way to a firm price for a custom roller door is to supply complete, tidy information up front. Because your door is made‑to‑measure, accurate dimensions, site photos and a clear spec let the factory size the curtain, guides, drum and opener correctly, confirm clearances, and lock in delivery (often free to major cities). Submit everything in millimetres and flag any wind exposure or obstructions that could affect install.

Measurements (mm): Smallest opening width and height, headroom, left and right sideroom, and backroom.
Photos (3–5): Front‑on outside, inside to the lintel, each jamb showing sideroom, and the ceiling/roof area.
Address/suburb/postcode: For delivery options and to assess likely wind exposure; note tight/remote access.
Door spec: Domestic standard, or upgrade to wind‑locked/wind‑strong or semi‑commercial if exposed or high‑use.
Colour/finish: Colorbond colour or Zincalume to match your façade or shed.
Operation: Manual lock or motorised; note preferred brand (Merlin, ATA, RD Motor, Grifco), smart control, beams, keypad, battery backup.
Mounting/structure: Face or reveal fix; jamb/lintel material; floor fall; any pipes, meters, beams or lights near guides/drum.
Timing/install: Desired lead time, DIY or professional install, and preferred delivery days.

Required info (mm) = W, H, headroom, left sideroom, right sideroom, backroom

Next steps

You’re now ready to choose a custom roller door with confidence—sized to the millimetre, finished in Colorbond or Zincalume, paired with the right opener, and specced for your wind conditions. The outcome: a smoother install, better daily use, and a door that looks right and lasts.

Measure in mm (W, H, headroom, left/right sideroom, backroom), take a few clear photos, select domestic, wind‑locked or semi‑commercial, then decide manual or motorised and any smart controls. For Australian‑made doors with DIY‑friendly instructions and free door‑to‑door delivery to most main cities, get a fast, made‑to‑measure quote at the DoorSupply homepage: custom roller doors from DoorSupply.

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